AM/IST 1


AM/IST Level 1 Program Sections

Mechanical Curriculum Group – 5 Credits

Choose one column only within the Mechanical Curriculum Group

Pneumatic Option

Hydraulic Option

Hydraulics 1

  • Hydraulic Power Systems
  • Basic Hydraulic Circuits
  • Principles of Hydraulic Pressure and Flow
  • Hydraulic Speed Control
  • Pressure Control Circuits

Pneumatics 1

  • Pneumatic Power Supply
  • Basic Pneumatic Circuits
  • Principles of Pneumatic Pressure and Flow
  • Pneumatic Speed Control Circuits

Pneumatics 2

  • Pneumatic DCV Applications
  • Air Logic
  • Moving Loads Pneumatically
  • Vacuum Systems
  • Air Compressors

Pneumatics Maintenance

  • Pneumatic Maintenance
  • Introduction to the Pneumatic Construction System

Piping Systems

  • Metal Piping Systems
  • Metal Piping Installation
  • Metal Tubing Systems
  • Hoses

Pneumatic Troubleshooting

  • Introduction to Pneumatic Troubleshooting
  • Air Preparation Troubleshooting
  • Troubleshooting Pneumatic Cylinders
  • Troubleshooting Motor and Rotary Actuators
  • Troubleshooting Pneumatic DCV and Flow Control Valves
  • Troubleshooting Vacuum Systems
  • Troubleshooting Pneumatic Systems

Basic Mechanical Drives

  • Introduction to Mechanical Drive Systems
  • Key Fasteners
  • Power Transmission Systems

Light Duty V-Belt and Chain Drives

  • Introduction to V-Belt Drives
  • Introduction to Chain Drives

Heavy Duty V-Belt Drives

  • Heavy Duty V-Belt Drives
  • V-Belt Selection and Maintenance

Heavy Duty Chain Drives

  • Heavy Duty Chain Drives

Hydraulics 1

  • Hydraulic Power Systems
  • Basic Hydraulic Circuits
  • Principles of Hydraulic Pressure and Flow
  • Hydraulic Speed Control
  • Pressure Control Circuits

Pneumatics 1

  • Pneumatic Power Supply
  • Basic Pneumatic Circuits
  • Principles of Pneumatic Pressure and Flow
  • Pneumatic Speed Control Circuits

Hydraulics 2

  • Hydraulic DCV Applications
  • Hydraulic Cylinder Applications
  • Hydraulic Relief Valve Operation
  • Hydraulic Check Valve Applications

Pneumatics Maintenance

  • Pneumatic Maintenance
  • Introduction to the Pneumatic Construction System

Piping Systems

  • Metal Piping Systems
  • Metal Piping Installation
  • Metal Tubing Systems
  • Hoses

Hydraulic Troubleshooting

  • Introduction to Pressure Compensated Pumps
  • Troubleshooting Hydraulic Pumps
  • Troubleshooting Hydraulic Actuators
  • Troubleshooting Hydraulic DCV's
  • Troubleshooting Flow Control and Check Valves
  • Troubleshooting Pressure Control Valves
  • Troubleshooting Unloader and Counterbalance Valves
  • Troubleshooting Hydraulic Systems

Basic Mechanical Drives

  • Introduction to Mechanical Drive Systems
  • Key Fasteners
  • Power Transmission Systems

Light Duty V-Belt and Chain Drives

  • Introduction to V-Belt Drives
  • Introduction to Chain Drives

Heavy Duty V-Belt Drives

  • Heavy Duty V-Belt Drives
  • V-Belt Selection and Maintenance

Heavy Duty Chain Drives

  • Heavy Duty Chain Drives

Choose one of above columns only for Mechanical Curriculum Group

 

Electrical Curriculum Group – 4 Credits

Electrical Control Circuits 1

  • Basic Electrical Circuits
  • Electrical Measurements
  • Circuit Analysis

Electrical Control Circuits 2

  • Inductance and Capacitance
  • Combination Circuits

Residential/ Commercial Wiring

  • Electrical Wiring Techniques
  • Wiring System Installation

Electrical Motor Control 1

  • Introduction To Electrical Motor Control
  • Manual Motor Control And Overload Protection
  • Control Transformers
  • Control Ladder Logic
  • Control Relays And Motor Starters

Electrical Motor Control 2

  • Introduction To Troubleshooting
  • Systems Troubleshooting
  • Reversing Motor Control
  • Automatic Input Devices
  • Basic Timer Control: On-Delay And Off-Delay

Electro-Fluid Power 1

  • Power Devices
  • Control Relays
  • Sequencing Control

Electronic Sensors

  • Introduction to Electronic Sensors
  • Operational Theory of Electronic Sensors

Industrial Electrical Wiring 1

  • Introduction to Electrical Control Wiring
  • Electrical Control System Wiring

Industrial Power Distribution 2

  • Introduction to RacewaysBasic
  • Conduit Bending-EMT
  • Advanced Raceways
  • Conductors, Disconnects & Overload Protection
  • Conduit Sizing and Wire Pulling Techniques

 

PLC Curriculum Group – 2 Credits

Programmable Controllers 1

  • Introduction to Programmable Controllers
  • Basic PLC Programming
  • PLC Motor Control

Programmable Controllers 2

  • Discrete I/O Interfacing
  • Introduction to PLC Troubleshooting
  • PLC Systems Troubleshooting

Programmable Controllers 3 (LAPs 7-12)

  • Event Sequencing
  • Application Development
  • PLC Timer Instructions
  • PLC Counter Instructions
  • Program Control Instructions - 11*
  • Math and Data Move Instructions -12*

* Not required for AM/IST. Laps are required for articulation for credit to Reading Area CC

 
About AM/IST Level 1

The Advanced Manufacturing / Integrated Systems Technology Level 1 Certificate is the recommended starting point for workers engaged in multi-disciplinary industrial maintenance operations and for workers and students who wish to begin a program of study leading to an Associate Degree in Mechatronics Engineering Technology.

This certificate was originally created by the National Center for Integrated Systems Technology under the auspices of the US Department of Labor (see About AM/IST). It provides training in three areas: mechanical technology, electrical technology and programmable logic controller technology. Training includes both theoretical and hands-on learning using real industrial equipment.

Students completing this program will have mastered the knowledge and skills to perform basic industrial maintenance operations in many typical manufacturing plants. Employers have used this program to train candidates for industrial maintenance jobs, to update skills of existing maintenance staff, to cross train single-discipline staff in multiple disciplines, to provide background for supervisors, and to give engineers a better appreciation for real-world plant situations.

All of the course work for this certificate articulates for credit at Reading Area Community College in Reading, PA without addtional cost. Successful completion of the programbrings11 credits.Students receive a grade on all completed training modules. Provisions are in place for experienced students to test out of portions of the program that they have already mastered through other training or work experience. Employers may also make use of pre-testing to determine starting levels of their employees.

The training utilizes a combination of e-learning and instructor-proctored hands-on labs. Students may complete the e-learning portion from any location that has a high-speed internet connectionto an appropriate computer. Students have utilized the e-learning from the workplace, home, on the road or within the lab itself. When the student completes an appropriate amount of e-learning content, he or she then schedules time in the lab to complete the hands-on exercises under the watchful eye of an instructor. Instructors will also monitor student progress on the on-line modules and make themselves available for assistance as needed.

Since there are no regular classes to be attended, students may register and begin classes each week and may proceed at a rate agreed to between the student and the employer. Labs are open on flexible schedules to suit shift and maintenance work. Depending upon a student's prior background and interest, one may begin the program in either the mechanical or electrical area.

The full program is offered either at the Schmidt Training & Technology Center of Reading Area Community College or the Mt. Joy Campus of Lancaster County Career and Technology Center.

Depending upon the chosen's schools availability of equipment, the AM/IST Level 1 certificate may be taken in one of two versions most appropriate to a student's industry or interest and using 1 of 3 programmable logic control platforms.

The original version was created and is recommended for metals, automotive and similar industries where hydraulics are heavily applied. A revised versionis recommended for food, beverage, pharmaceutical, packaging or other industries that tend toprefer pneumatic and vacuum systems. Each version presents an equivalent level ofapplication and troubleshooting experience using the appropriate fluid power technologies. Studnets completing AM/IST Level 2 will complete both the heavy-up hydraulic and the heavy-up pneumatic parts of the curriculum, no matter which option they choose for Level 1.

Eachof the AM/IST certificates are intended to be platform independent withrespect to the programmable logic controllers (PLCs) used. Students may choose from Rockwell Automation's SLC500 or ControlLogix or Siemen's S7 platforms.

Read a trade press account of how this program is helping to upskill workers in our region.

 
An Introduction to AM/IST

Advanced Manufacturing Integrated Systems Technology (AM/IST)

Beginning in the late 1990's, sectors of America's advanced manufacturing industries began to recognize the need to have skilled employees who were cross trained to perform tasks on electrical, mechanical and electronic equipment used in advanced manufacturing processes.Technology had not only altered the design of equipment and processes, but had also led to the interconnection and integration of machines and systems that were previously stand-alone unit operations.

Effective, efficient, lean manufacturing required that workersbe available tooperate, troubleshoot and maintain this increasinglysophisticated equipment that involved multiple integrated systems. From this grew the concept of Advanced Manufacturing / Integrated Systems Technology which has created career opportunities in this new and high-demand gold collar field.

Subsequently, multi-disciplinary skills have continued to be employed to usher in a new paradigm in machine design that is known as mechatronics. Advanced manufacturers that have employed the principals of mechatronics require technicians and technologists who are equally comfortable with the concepts of electrical engineering, mechanical engineering, controls engineering and computer science.

The certificates in Advanced Manufacturing / Integrated Systems Technology offered by the Industrial Maintenance Training Center of PA provide the foundation skills for multi-skilled industrial maintenance and mechatronics.

The Certificate in Advanced Manufacturing / Integrated Systems Technology (now referred to as the level 1 certificate) was created through the joint efforts of industry, education and government by the National Center for Integrated Systems Technology (NCIST) at Illinois State University with $15 million of funding provided in part by the US Department of Labor, Employment and Training Administration. This funding mas made available through the President's High Growth Job Training Initiative for the advanced manufacturing industry sector with a grant entitled "Retraining America's Workforce for 21st Century Advanced Manufacturing Jobs".

Additional grants amounting to $5.8 million funded the creation of educational centers around the country beginning in 2005. These centers, two of which are in Pennsylvania, were authorized to issue the AM/IST Certificate. The Industrial Maintenance Training Center of PA works in conjunction with the AM/IST site at Reading Area Community College.

On February 29, 2008 the NCIST office closed and with support of the Department of Labor, the intellectual property of NCIST was transferred to the Industrial Maintenance Training Center (IMTC) of PA through the Lancaster County Workforce Investment Board.The IMTC has continued to support the AM/IST program, and established an industrial advisory board that oversees and updates the requirements for the certificate. In late 2008, the board approved several variants of the original certificate and approved a Level 2 Certificate for AM/IST which adds additional skills needed along the pathway to more advanced industrial maintenance and mechatronics.